and Pilot Production
Low Volume Manufacturing

We keep momentum going between prototype and full production so your product is ready to hit the market, not a wall.

Pilot runs built right
From 1 to 500+ units with full traceability
Dedicated line setup
Tools, fixtures and clear instructions for consistent builds
Small-batch ready
Flexible support from 1 to 10,000 units

We know that first builds can make or break trust. Our job is to deliver pilot runs and small batches that look and feel like finished products.

Dylan Koluch
Mechanical Engineer @ 29Tech
Services and capabilities

Low volume manufacturing and pilot production

Pilot production

Pilot runs bridge the gap between testing a concept and building a production-ready product. We build short batches to validate design for manufacturing assumptions, support customer trials, certifications, and early field use. Every unit includes documentation, traceability and serialization so nothing gets lost in the shuffle.

What we provide:

  • Pilot builds from 1 to 500+ units
  • Build documentation, serialization, and traceability
  • Design for manufacturing validation through real production runs
  • Engineering support for last-step changes
  • Bill of materials sourcing and revision tracking

We also carry warranty ownership, so if issues surface in these first runs, they are resolved by the same team that built them.

Small-batch manufacturing

When you need more than a prototype but less than mass production, we’ve got you covered. We build complete products or subsystems in small batches with the same care as a large factory.

Services include:

  • Batch production runs from 1 to 10,000 units
  • Custom assembly and testing setups
  • Pack-out, kitting and delivery prep
  • Storage and staging support
Manufacturing line setup

We can set up a dedicated line when it’s time to scale. Our team handles tooling, creates clear work instructions and brings in test fixtures so every unit is built the same way.

Tools and practices include:

  • Dedicated line design and setup
  • Tooling design and management for assembly
  • Operator instruction development and training
  • Custom test fixture integration
  • Revision-controlled documentation handoff

Production support and change management

Products evolve and production has to keep pace. We manage documents, track design updates and work with your supply chain so builds stay smooth even when changes come fast. Structured feedback loops from the field flow back into production, ensuring issues are corrected quickly and improvements are built into the next run.

Our support covers:

  • Document and revision control
  • Engineering change request and notice analysis
  • Coordination with in-house or partner teams
  • Supply chain alignment during production
projects

Low-volume production and pilot builds

Our low-volume builds have gone straight into testing, validation and customer hands. Each one shows how pilot production can be both flexible and dependable.
Pressure Regulating Controller
How we recreate extreme conditions to validate every regulator before it leaves the line.
Ethernet Adapter Cable
Compact, sealed and made to be worn, this adapter delivers what off-the-shelf cables can’t.
Military and Aerospace Battery
A high-energy battery system redesigned to reduce assembly risk during in-house production.
CAN Controller
From hand-built to high-volume, we built a production system that scales reliably and simplifies long-term support.
Javelin Biometric Scanner
How we built a repeatable process for sourcing, assembly and final test with confidence.

Need small batches built with precision?